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400-820-9728
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hose
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Products
hose
Joint
400-820-9728

Hydraulic Piping Solution for Grain & Oil Flaking Mills

Complete hydraulic hose assemblies and connecting fittings — anti-vibration and high-pressure rated — ensuring long-term stable operation of the flaking-mill roll-gap cylinders.

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Hydraulic Hose Assembly High-Pressure Oil-Resistant · Easy-to-Flush Outer Wall · Flexible Line for Roll-Gap Cylinders

Flexible piping for flaking-mill roll-gap control: 8 hydraulic hose assemblies run from the local control panel, with fittings into the cap/rod chambers of 4 double-acting roll-gap cylinders. Suited to soybean-dust conditions in grain & oil plants, oil-resistant, smooth hose outer wall easy to flush; assemblies' fittings pass 400 MPa burst + air-tight tests, anti-vibration, low leakage, avoiding oil-contamination risk of flakes in food plants and effectively compensating equipment displacement and vibration.

Precision Steel-Pipe Assembly Main Supply/Return Line · Factory-Preformed Bends · Unified Line Flushing

The high-pressure supply/return main from the HPU to the local control panel uses prefabricated precision steel-pipe assemblies. Rigid steel pipe replaces long hose runs, cutting fitting count and leak risk, with strong pressure rating and controlled inner-wall cleanliness; bending, welding, pickling/passivation and pressure testing are all completed in the factory, enabling direct on-site assembly and greatly shortening line downtime for maintenance.

High-Pressure Hydraulic Hose Assembly (Flaking-Mill Roll-Gap Cylinder Control Circuit)
High-Pressure Hydraulic Hose Assembly (Flaking-Mill Roll-Gap Cylinder Control Circuit)

Double-acting roll-gap cylinders with separate circuits for rod and cap ends, delivered as 8 complete outputs; oil- and dust-resistant, hose outer wall easy to flush, compensating equipment displacement and vibration from panel to cylinder and reducing leak probability under impulse-vibration duty.

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Precision Steel-Pipe Assembly (Flaking-Mill HPU Main Supply & Return)
Precision Steel-Pipe Assembly (Flaking-Mill HPU Main Supply & Return)

HPU ↔ local control panel high-pressure supply/return main; factory-preformed bends, optional welding or DIN ferrule connection, fewer on-site leak points, stable pressure rating, controllable inner-wall cleanliness, suited to long continuous grain & oil line operation.

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Transition Fittings · Ferrule Fittings · SAE Flanges
Transition Fittings · Ferrule Fittings · SAE Flanges

Dedicated piping connectors for flaking-mill oil circuits, enabling reliable transition and sealing between steel pipe ↔ hose, hose ↔ cylinder / valve block. DIN ferrule, metric flat-face O-ring, SAE flange in multiple sizes; anti-vibration, anti-loosening; servo-valve drain line routed independently to avoid back-pressure disturbing roll-gap control accuracy — one-stop complete piping kit.

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KUNGFLEX Hydraulic Piping Components for Flaking Mills

Complete chain from HPU to roll-gap cylinders: precision steel-pipe assembly + hydraulic hose assembly + transition / ferrule fittings + high-pressure ball valve. KUNGFLEX selects materials and prefabricates to grain & oil plant cleanliness and leak-proof requirements, delivered as one stop.

Connecting Fittings & Valves
Anti-Vibration Leak-Proof Piping & Sealing Solution

Transition fittings, ferrule fittings, SAE flanges, high-pressure ball valves and maintenance quick couplers, combined with hose and steel-pipe assemblies into a complete hydraulic circuit; all connectors pass air-tight and pressure tests, resist the flaking mill's continuous vibration, reduce leak-contamination risk of grain & oil flakes, and ease line maintenance and spare replacement.

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Typical Application Scenarios
Soybean Pretreatment & Flaking

The flaking mill presses cleaned soybeans into 0.2~0.4 mm flakes; a hydraulic closed loop controls roll gap and pressure in real time, automatically lifting the roll on hard impurities to protect the rolls.

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Large Soybean Extraction Line (6000 t/day)

Complete hydraulic piping for the whole flaking line in the pretreatment workshop, with HPU arranged in duty + standby configuration to secure continuous stable production.

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Hydraulic Power Unit ↔ Local Control Panel

The HPU delivers pressure oil to the local control panel via the main steel pipe; the servo valve's independent drain returns to tank, eliminating back-pressure disturbance and safeguarding roll-gap control accuracy.

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Oil & Feed Processing Lines

Oil pressing, extrusion, solvent extraction and feed pelleting equipment all need high-pressure hydraulics and clean piping; KUNGFLEX can supply the complete piping component package.

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Hydraulic Connections Across the Whole Grain & Oil Process

From soybean pretreatment to oil extraction, KUNGFLEX hydraulic hose and steel-pipe assemblies are proven in large grain & oil projects; the same solution can be reused for oil presses, expanders, feed pelletizers and food-factory hydraulic equipment.

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FAQ
Why does a flaking-mill hydraulic system use a 'steel pipe + hose' hybrid line?

The HPU to local control panel run is long and fixed, so precision steel pipe cuts fittings and leak points and withstands high pressure; the panel-to-roll-gap-cylinder section has relative motion and vibration, so hydraulic hose assemblies compensate displacement and lower vibration transfer. Together they balance reliability and flexibility.

What special requirements does a food plant environment impose on hydraulic piping?

Must resist mineral oil, smooth easy-to-clean outer wall, no soybean-dust trapping; reliable fitting seals prevent leaks and avoid oil triggering food-safety audits. KUNGFLEX supplies hoses with easily flushable outer walls and fitting assemblies tested for pressure / air-tightness.

How are the double-acting roll-gap cylinder oil circuits arranged?

Each double-acting cylinder has two independent circuits (cap and rod); the flaking mill's 4 roll-gap cylinders give 8 control outputs, with hose assemblies zoned by cylinder position for easy identification and maintenance.

Why should servo-valve drain have a separate return?

If servo-valve drain merges with the main return, back-pressure fluctuation disturbs roll-gap control accuracy; a separate drain line returning to tank keeps control stable.

Can it be prefabricated to site dimensions?

Yes. Steel-pipe assemblies are preformed, welded and pressure-tested to site routing; hose assemblies are customized by length, pressure rating and fitting type, ready to install on arrival, shortening downtime for maintenance.

Is the product quality-backed?

KUNGFLEX is capable of ultra-high-pressure burst testing up to 4000 kg (approx. 400 MPa); hose assemblies undergo impulse, burst and air-tightness tests; the factory is certified to ISO 9001:2015.

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